Gas Analyzer IDK-10
Explosion-proof device for analyzing gas emission
Problem
For industrial facilities with a high hazard class, it is essential to constantly monitor leakage of a wide variety of gases and flammable vapors. Our task was to manufacture a small batch of devices and after thorough testing start their mass production in China.
Problem
For industrial facilities with a high hazard class, it is essential to constantly monitor leakage of a wide variety of gases and flammable vapors. Our task was to manufacture a small batch of devices and after thorough testing start their mass production in China.
Goal
  • Create device prototype
  • Prepare and start mass production
Requirements
  • Develop, test and manufacture a device in a short period of time
  • Ensure stability in explosion hazard conditions
Body Specifications
  • Created by high-precision casting under pressure
  • Hard anodized, since an alloy contains high amount of silicon
  • Surface sandblasted
  • Painted with a temperature. chemicals and radiation resistant paint
  • Processed using CNC machines
  • Explosion-proof surface processed to get roughness coefficient of Ra=2 2.5 µm or less

Prototyping and Production
To test a gas analyzer before the mass production starts, we manufactured a small batch of devices. After they successfully passed all tests, we organized mass production in China.
Solution
We manufactured a test bacth and started mass production of gas analyzers for one of the biggest industrial equipment manufacturer in Siberia, Russia. This device detects vapors of hot fluids.
In time limited conditions our mechanical engineers developed an explosion-safe body for the gas analyzer. It is now safe for use in industrial facilities classified as highly hazardous. The device continuously monitors if leakage of a wide range of gases has occurred.
DI Labs departments developed Gas Analyzer
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